Mass Management and Your Compliance Obligations

Posted by Hubfleet

In this episode of Risky Business, Glyn Castanelli and Craig Forsyth discuss the ins and outs of mass management in the trucking industry. The hosts delve into the importance of understanding and complying with mass regulations, highlighting the potential risks and consequences of non-compliance. They explore the necessary steps to establish a robust mass management system, offering practical advice for both drivers and operators.

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Prefer a quick read? Check out our summary article and FAQs below.

The Weight of Responsibility: Mastering Mass Management in Trucking

In the intricate world of trucking, ensuring compliance with mass regulations is paramount. Neglecting this crucial aspect can lead to severe consequences, impacting not only your business but also the safety of all road users.
The Heavy Vehicle National Law (HVNL) clearly states that every driver and operator has a responsibility to ensure their vehicle, its components, and the load comply with the prescribed mass limits. Failure to do so can result in hefty fines, legal ramifications, and even the loss of your operating privileges.
A key challenge in the industry is the lack of awareness and understanding regarding mass management. Many drivers are unaware of their vehicle’s tare weight or the allowable mass limits for their specific operations. Similarly, operators often fail to adequately plan and manage the weight of their loads, leading to breaches.
Real-world cases illustrate the seriousness of mass violations. For instance, a Melbourne-based scrap metal company was fined $180,000 for 69 mass breaches, including several instances of exceeding the permissible limits by over 20%.
To avoid such penalties and ensure compliance, it’s essential to establish a robust mass management system within your trucking operation. This system should encompass comprehensive policies, procedures, training, and documentation, covering all aspects of mass management.

Here are some key elements to consider:

For drivers

  • Know Your Vehicle: Understand the tare weight of your truck and trailer combination, as well as the gross and axle weight limits for the scheme you are operating under (GML, CML, HML, PBS, or permit).
  • Regular Gauge Checks: If your vehicle is equipped with weight gauges, make it a habit to regularly check their accuracy. Take advantage of weighbridges at customer sites, depots, or along your route to verify the readings.
  • Ask Questions: When being loaded, don’t hesitate to ask questions about the weight of the load, the weight of individual pallets, and the distribution of heavy and light items. This information will help you ensure your load is arranged correctly and within legal limits.
  • Company Procedures: Familiarise yourself with and adhere to your company’s mass management procedures, particularly weight declarations if required.
  • Refuse Unsafe Loads: If you are not satisfied that your load is legal, do not proceed with the trip. Remember, the ultimate responsibility for compliance rests with you, the driver.

For businesses

  • Formalise Procedures: Implement a comprehensive mass policy and procedure document that outlines the expectations and responsibilities of all personnel involved in the loading and transport process.
  • Training is Key: Provide thorough training to your team, including operations staff, loaders, and drivers, on mass policies and procedures, associated risks, and compliance requirements.
  • Accurate Tools: Equip your drivers with the necessary tools to accurately determine load weights, such as onboard scales, weight gauges, or access to weighbridge facilities.
  • Calibrate Regularly: Ensure onboard scales and weight gauges are calibrated regularly to maintain accuracy. This may involve utilising a calibrated weighbridge or seeking professional calibration services.
  • Load Plans: Provide drivers with detailed load plans that include the known weight of the load and its distribution. This will help them make informed decisions regarding load placement and axle weight management.
  • Digital Systems: Consider implementing a digital safety management system, such as the one offered by Hubfleet, to streamline record-keeping, track loads and trips, and capture driver declarations of compliance. This can significantly enhance efficiency and ensure accurate documentation for audit purposes.

Remember, compliance with mass regulations is not merely a box-ticking exercise. It is about safeguarding your business, protecting your drivers, and ensuring the safety of everyone on the road. By prioritising mass management and implementing a robust system, you can mitigate risks, avoid penalties, and contribute to a safer and more sustainable trucking industry.

Stay Compliant, Stay in Control

Managing mass compliance doesn’t have to be complicated. With Hubfleet’s Electronic Work Diary, you can simplify compliance, reduce risk, and keep your operations running smoothly. Stay ahead of regulations and ensure your fleet is always road-ready.

Ready to streamline your mass management? Sign up for a free trial today or contact our team to see how Hubfleet can help your business stay compliant, efficient, and in control.

Episode 9 FAQs: Mass Management

Penalties for mass breaches vary depending on the severity of the breach. Infringement penalties are typically 10% of the court-imposed penalties. For minor risk breaches (less than 105% over the limit), the maximum court-imposed penalty is $5,300. For substantial risk breaches (between 105% and less than 120%), it’s $8,000. For severe risk breaches (greater than 120%), the maximum penalty jumps to $13,310. Companies and directors can face hefty fines and supervisory intervention orders, especially for repeat offences.

You should always be aware of:
Tare weight: The weight of your empty vehicle combination.
Gross vehicle mass (GVM) and aggregate trailer mass (ATM): The maximum allowable weight for your truck and trailer respectively.
Axle weight limits: The maximum weight permitted on each axle group, varying depending on the mass scheme you’re operating under (GML, CML, HML, PBS).
Load weight: The exact weight of the goods you are transporting.

There are several methods for verifying your truck’s weight:
Weighbridges: The most accurate method. Use public weighbridges or those at customer sites.
Onboard scales: Convenient but less accurate. Regularly calibrate them against a weighbridge.
Air pressure gauges: An older method, less accurate but can provide a general indication. Learn to interpret them correctly.
Documentation: Obtain accurate weight information from your customer or load source.

Never leave with a load you suspect is overweight. You should:
Ask questions: Confirm the load weight with the loader, dispatcher, or customer.
Double-check: Use multiple verification methods if possible to confirm weights.
Inform your company: If you believe a load is overweight, report it immediately.
Refuse the load: You have the right to refuse a load if you believe it’s unsafe or illegal.

The steps your transport business should take for mass compliance include:
Implement a mass policy and procedure: Outline clear guidelines for loading, weight verification, and documentation.
Train your team: Ensure drivers, loaders, schedulers, and managers understand mass limits and procedures.
Provide drivers with tools: Equip vehicles with onboard scales or accurate weight gauges.
Plan loads carefully: Obtain weight information in advance and distribute loads evenly to ensure axle compliance.
Record and document: Maintain detailed records of load weights, verification methods, and any incidents.
Regularly review your system: Conduct quarterly and annual internal reviews to identify gaps and improve compliance.

Yes, electronic systems like Hubfleet can greatly improve mass management:
Digital recording: Streamlines data entry, load documentation, and compliance declarations.
Easy access: Information is readily available for audits and reporting.
Automated alerts: Can flag potential mass breaches and non-conformances.
Improved efficiency: Reduces paperwork and administrative burden, allowing for a smoother workflow.

The proposed change to GML, where it effectively becomes the new CML (Concessional Mass Limits), raises several concerns:
Loss of competitive advantage: Previously, achieving CML required a robust compliance system, granting a competitive advantage to accredited operators. This change essentially removes that advantage.
Potential safety risks: There are concerns that operators without proper mass management systems might not manage the increased weight safely.
Increased wear and tear: Heavier loads can lead to accelerated wear on vehicles and infrastructure.

Yes, maintaining vehicle suspension is critical for accurate weight readings and overall safety:
Accurate weight distribution: A properly functioning suspension ensures weight is distributed correctly across axle groups.
Onboard scale reliability: Airbag-based scales are sensitive to suspension issues, so regular maintenance ensures accuracy.
Safety and stability: A well-maintained suspension contributes to vehicle stability and prevents incidents related to load shifting.

Remember, it’s everyone’s responsibility – drivers, loaders, and companies – to manage mass compliance and ensure safe operations on our roads. If you’re unsure about any aspect of mass management, consult your company’s procedures, the NHVR website, or seek advice from qualified transport industry professionals.

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